NEPTUNE’S MILLENNIUM GENERATION
EXTRUSION LINES
BASIC THEME -
“OPTIMIZATION IN EXTRUSION”
This is to reposition the `NEPTUNE’ brand as a
pioneer producer of Plastic Extrusion Machinery in India
[Kolkata]. In the last four decades of our existence, we
have sold more than 1900 plants to various customers
throughout India, Bhutan, Nepal & Bangladesh.
Techno-Commercial updates of our Millennium
Generation Extruders:
1. Motors from Branded Cos. Like KIRLOSKAR / CROMPTON
GREAVES
2. AC-FREQUENCY SYNCHRONIZED DRIVE with Remote
Control Console.
- Low-maintenance cost in comparison to D.C. Drive
- Less Down Time
- Less Electricity Consumption
- Low Per/kg Conversion Cost
3. BRANDED HELICAL GEAR BOX from GREAVES / SHANTHI
GEARS
- Power Transmission efficiency upto 98%
- Low Power Consumption.
4. GROOVED FEED BARREL
- SUPER FINISHED inside diameter
- Duly Gas Nitrided
- Parent material EN-41B from SAIL
- Consistent & trouble free life of the Barrel for long
run.
5. THE LATEST TECHNOLOGY OF SCREWS DESIGN:
- Hi-productivity
- Less frictional heat
- Sufficient gelling
- Homogeneous mass
- The L/D ratio optimized as high as 32:1
- Helps in usage of different material mix, for cost
economics.
6. HIGH QUALITY CERAMIC BAND HEATERS
- Prolonged Heater life
- High watt density to ensure greater Heat off-take
requirement at higher screw RPM
7. MICRO-PROCESSOR BASED PID TEMPERATURE CONTROLLER
- Maintaining the temperature profile on each zone
- High Efficiency Blower attached to individual zones
- Resulting temperature profile consistency of ±1%
- Melt temperature & pressure indicators.
8. Die Head with latest COAT-HANGER DESIGN
- Candle Filtration.
- Lesser Back Pressure
- Melt distribution path: Coat hanger & multiple
spirals
for absolute gauge control.
9. CATERPILLAR TYPE HAUL-OFF
- Individual Geared Motor for both tracks to ensure
jerk free pulling.
- Controlled common frequency drive to avoid variation
in speed
for controlled wall thickness stabilization.
- Maintenance free geared motors, lubricated for life
- Pneumatic Control for the upper track.
10. Pressure, temperature, Speed Control by branded
instruments results in
Less Operator Dependency.
11. Low per Kg conversion Cost- The yard stick for
judging plant efficiency
in today’s competitive market.
