NEPTUNE’S MILLENNIUM GENERATION
EXTRUSION LINES
BASIC THEME - “OPTIMIZATION IN EXTRUSION”
This is to reposition the `NEPTUNE’ brand as a pioneer
producer of Plastic Extrusion Machinery in India
[Kolkata]. In the last four decades of our existence, we
have sold more than 1900 plants to various customers
throughout India, Bhutan, Nepal & Bangladesh.
Techno-Commercial updates of our Millennium Generation
Extruders:
1. Motors from Branded Cos. Like KIRLOSKAR /
CROMPTON GREAVES
2. AC-FREQUENCY SYNCHRONIZED DRIVE with Remote
Control Console.
- Low-maintenance cost in comparison to D.C. Drive
- Less Down Time
- Less Electricity Consumption
- Low Per/kg Conversion Cost
3. BRANDED HELICAL GEAR BOX from GREAVES / SHANTHI
GEARS
- Power Transmission efficiency upto 98%
- Low Power Consumption.
4. GROOVED FEED BARREL
- SUPER FINISHED inside diameter
- Duly Gas Nitrided
- Parent material EN-41B from SAIL
- Consistent & trouble free life of the Barrel for
long run.
5. THE LATEST TECHNOLOGY OF SCREWS DESIGN
- Hi-productivity
- Less frictional heat
- Sufficient gelling
- Homogeneous mass
- The L/D ratio optimized as high as 30:1
- Helps in usage of different material mix, for cost
economics.
6. HIGH QUALITY CERAMIC BAND HEATERS
- Prolonged Heater life
- High watt density to ensure greater Heat off-take
requirement at higher screw RPM
7. MICRO-PROCESSOR BASED PID TEMPERATURE CONTROLLER
- Maintaining the temperature profile on each zone
- High Efficiency Blower attached to individual zones
- Resulting temperature profile consistency of ±1%
- Melt temperature & pressure indicators.
8. Die Head with latest COAT-HANGER DESIGN
- Candle Filtration.
- Lesser Back Pressure
- Melt distribution path: Coat hanger & multiple
spirals for absolute gauge control.
9. VACUUM TANK
- 6 meter Long for better sizing and Cooling
- 2 Vacuum Pumps provided to save on Electricity, by
switching off one while required vacuum is achieved
10. HAUL OFF
- Two belts Driven by Two separate Geared Motors
- Mounted Directly on the Shaft (No chain Sprocket
Drive)
- Better Control and Jerk-less Smooth Motion
- Geared Motors are Lubricated for Life
- Single AC Frequency Drive synchronized with Main
Motor
SALIENT FEATURES: (LLDPE COILER
ONLY)
- Individual Geared Motors & AC Frequency Drives for
Each Station
- Auto Traverse Guide with PLC Control
- Pneumatic front Flap Opening for faster Change Over
From Station To Station.
- Al casting Frame Work for Lighter Weight resulting
to Lower Power Consumption.
- One Side Operation of Both Station Facilitating Easy
Change Over.
- Synchronized Control with the Extrusion Line.
- Line Speed upto 100 mtrs/min.
