MONOFILAMENT EXTRUSION LINES

filament line
HDPE / PP / NYLON

NEPTUNE’S MILLENNIUM GENERATION EXTRUSION LINES

BASIC THEME - “OPTIMIZATION IN EXTRUSION”

This is to reposition the `NEPTUNEbrand as a pioneer producer of Plastic Extrusion Machinery in India [Kolkata]. In the last four decades of our existence, we have sold more than 1900 plants to various customers throughout India, Bhutan, Nepal & Bangladesh.

Techno-Commercial updates of our Millennium Generation Extruders:

1. Motors from Branded Cos. Like KIRLOSKAR / CROMPTON GREAVES

2. AC-FREQUENCY SYNCHRONIZED DRIVE with Remote Control Console.

  • Low-maintenance cost in comparison to D.C. Drive
  • Less Down Time
  • Less Electricity Consumption
  • Low Per/kg Conversion Cost

3. BRANDED HELICAL GEAR BOX from GREAVES / SHANTHI GEARS

  • Power Transmission efficiency upto 98%
  • Low Power Consumption.

4. GROOVED FEED BARREL

  • SUPER FINISHED inside diameter
  • Duly Gas Nitrided
  • Parent material EN-41B from SAIL
  • Consistent & trouble free life of the Barrel for long run.

5. THE LATEST TECHNOLOGY OF SCREWS DESIGN:

  • Hi-productivity
  • Less frictional heat
  • Sufficient gelling
  • Homogeneous mass
  • The L/D ratio optimized as high as 30:1
  • Helps in usage of different material mix, for cost economics.

6. HIGH QUALITY CERAMIC BAND HEATERS

  • Prolonged Heater life
  • High watt density to ensure greater Heat off-take requirement at higher screw RPM

7. MICRO-PROCESSOR BASED PID TEMPERATURE CONTROLLER

  • Maintaining the temperature profile on each zone
  • High Efficiency Blower attached to individual zones
  • Resulting temperature profile consistency of ±1%
  • Melt temperature & pressure indicators.

8. DIE HEAD

  • Torpedo design Die head
  • Lesser Back pressure

9. SYNCHRONISATION

AC frequency Drive for Extruder, 1st Godet, 2nd Godet and Winder (2 stations) are SYNCHRONISED with master Potentiometer for better Control.

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Result :

Neptune produces - LOWER ‘PER KG CONVERSION COST’ Plants Which is the yard stick for judging the plant efficiency world over.

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OPTIMIZED EXTRUSION!

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